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SHIMA SEIKI to exhibit at Pitti Filati 95

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SHIMA SEIKI to exhibit at Pitti Filati 95

SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 95th edition of the Pitti Immagine Filati exhibition in Florence, Italy. It will exhibit as part of the CustomEasy section, which explores various aspects of customization in the presence of textile machinery and design software, represented in part by SHIMA SEIKI’s lineup of WHOLEGARMENT knitting machines and APEXFiz design software.

As pioneer of seam-free complete garment knitting, SHIMA SEIKI has been setting the standard almost exclusively with nearly 30 years of market experience with its WHOLEGARMENT knitting technology. WHOLEGARMENT knitting has recently gained heavy interest from the apparel industry due to the shrinking workforce of skilled sewing and linking personnel. In this light SHIMA SEIKI intends to gain even more interest with its new SWG-XR flagship machine that raises the benchmark for WHOLEGARMENT knitting even further. SWG-XR features 4 needle beds for all-needle knitting of high-quality WHOLEGARMENT products using the company’s original SlideNeedle, in addition to a re-designed sinker system and a compact, light-weight carriage featuring 4 systems as well as auto yarn carriers. All contribute to increased productivity of more than 25% over previous models, as well as increased product range using a wider variety of yarn for supporting knits for all seasons, and higher quality for knitting new fabrics and silhouettes, including punch-lace patterns, variable stitch knitting and intarsia knitting. Setting new standards for the next generation of waste-free, sustainable WHOLEGARMENT knitting, SWG-XR at Pitti Filati will be shown in 18L gauge. The MACH2X WHOLEGARMENT knitting machine, also with original SlideNeedle on four needle beds, will be shown in 5S gauge to demonstrate WHOLEGARMENT knitting in coarse gauge. Also on display will be the new SPG-R computerized pile flat knitting machine that improves on SHIMA SEIKI’s original SPG, developed in 1979 as the world’s first automatic pile glove knitting machine. Shown in 7 gauge, SPG-R features a new moveable sinker system with selectable loop presser function and a new belt-driven carriage for efficient and stable production of fashionable, high-quality pile gloves.

APEXFiz subscription-based design software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual sampling is a digitized version of sample making, accurate enough to be used effectively as prototypes. By replacing physical samples, virtual samples reduce time, cost and material that otherwise go to waste. APEXFiz thereby helps to realize sustainability and digitally transform the fashion supply chain.

The product planning capability of APEXFiz is enhanced by several web services featured as part of the SHIMA SEIKI Online Services (SHIMA online) web platform. These include SHIMA Datamall digital content web service that allows users to search, browse and purchase a variety of useful data for streamlining the planning and production of fashion items, as well as the yarnbank digital yarn sourcing web service that offers digitized yarn data by yarn companies from around the world for download and use in virtual sampling.

The potential of SHIMA SEIKI knitting machine technology is presented through the display of WHOLEGARMENT and other knit samples, a portion of which is designed in collaboration with students.

Registration and tabletop reservations for Hygienix 2024 are open

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Registration and tabletop reservations for Hygienix 2024 are open

INDA, the Association of the Nonwoven Fabrics Industry, announced that absorbent hygiene professionals can register, sponsor, or reserve a tabletop exhibit for Hygienix, November 18-21, Nashville, Tennessee. Industry leaders from around the world will gather for four days of networking, presentations, and business opportunities.

The theme for this year’s Hygienix is “Driving Absorbent Hygiene Product Innovation: Consumer Desires, Market Dynamics & Sustainability Solutions.” The event’s focus is on price tiering, shipping and trade impacts, FemTech, period poverty, pet care, adult care innovations, the UN Plastic Treaty and PFAS regulations. Hygienix will offer three training opportunities on Mon., Nov. 18th. The full Hygienix program will be announced at a later date.

Prior to Hygienix, there will be a series of up to four complimentary pre-conference webinars. INDA is pleased to announce that Good360 has confirmed their participation in one of the webinars. Good360 is the global leader in product philanthropy and purposeful giving, a nonprofit that distributes goods to communities in need. More details and participating organizations will be announced in the coming weeks.

Hygienix will include a networking opportunity with two Lunch Around tables where table hosts connect with fellow participants to discuss industry hot topics. Seating is limited, so participants are encouraged to reserve their seat early.

Back by popular demand are the Lightning Talks. Tabletop exhibitors will have 5 minutes to highlight their products and services before the tabletop exhibits and reception opens Tues. and Wed. evenings.

Nominations are being accepted through Sep. 16th for the Hygienix Innovation Award. Three finalists will be selected to present their absorbent hygiene technologies on Tues., Nov. 19th. The winner of the Award will be announced at the end of the event, Thurs., Nov. 21st.

Last year’s Hygienix Innovation Award was presented to Sequel for their Sequel Spiral Tampon. The Sequel Spiral Tampon features a proprietary spiral design that is engineered to be more fluid mechanically efficient, meaning it is designed to absorb more evenly and not leak before it’s full. In August 2023, the Sequel Spiral Tampon received clearance from the United States Food and Drug Administration (FDA) as a medical device.

For more information, to register, sponsor, or reserve a tabletop exhibit, visit the Hygienix website.

Rieter to install world’s first complete air-jet spinning system with J 70 technology

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Rieter to install world’s first complete air-jet spinning system with J 70 technology

Guangxi Baisheng Textile Co., Ltd. signed an agreement with Rieter to implement the world’s first complete spinning process using Rieter’s latest air-jet spinning technology J 70. This project will elevate automation levels and reduce conversion costs at Baisheng’s operations, setting a new benchmark in air-jet spinning in terms of quality and productivity.

Guangxi Baisheng Textile Co., Ltd. has decided to expand its air-jet spinning capacity with Rieter’s J 70 thanks to its outstanding productivity. This move will enable the vertically integrated textile company based in Guangxi, China, to further ensure a steady yarn supply for its knitting operations. Rieter’s air-jet spinning machine J 70 offers exceptional production efficiency and features 200 individually automated spinning units that independently manage quality cuts and natural ends down quickly and efficiently. The J 70 also boasts delivery speeds of up to 600 meters per minute and supports up to four lots simultaneously. In addition, Rieter’s latest generation yarn clearer identifies weak yarn during production, ensuring top quality.

The excellent performance of the existing Rieter cards, draw frames and winding machines installed at Baisheng Textile combined with the superior after-sales service have created a strong foundation for the successful collaboration with Guangxi Baisheng Textile Co., Ltd.

Yiyu Zhan, Chairman, Guangxi Baisheng Textile Co., Ltd., says: “Together with Rieter, we will set an all-new benchmark in the industry, elevating the quality and productivity of air-jet spinning to unprecedented levels.”

Michael Hubensteiner, Country Managing Director Rieter China, says: “We are proud to build the world’s first complete air-jet spinning system with our latest J 70 spinning technology in partnership with Baisheng Textile. This cutting-edge spinning system will enable Baisheng Textile to achieve a new level of competitiveness and expand their industry leadership.

Mario Jorge Machado elected President of EURATEX

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Mario Jorge Machado elected President of EURATEX

Portuguese textile entrepreneur, Mario Jorge Machado, has been elected President of EURATEX during its General Assembly on 14 June. The Assembly also nominated Alberto Paccanelli as Honorary President.

Mario Jorge Machado has an extensive career in textiles. Mario is currently a shareholder and director of “Adalberto Textile Solutions, S.A.”, where he applies advanced management practices to boost competitiveness and innovation.

He has been president of the Textile and Clothing Association of Portugal (ATP) since 2019, and he stands out for his strategic leadership in the textile and clothing sector, promoting innovation and sustainability. He represents ATP on the Board of CIP – Confederação Empresarial de Portugal and chairs CIP’s strategic council for the environment and sustainability.

With a degree in Production Polymer Engineering from the University of Minho, his expertise ranges from continuous process improvement to the development of B2B commercial teams and B2C business models. His vision encompasses operational excellence and the implementation of sustainable practices, contributing to the evolution of the textile industry.

On the day of his election, we asked Mario Jorge Machado what’s his vision for EURATEX. “The latest indicators show that European industry has lower growth rates than its competitors; this is something we have to reverse. Policy makers have to realise that the textile industry can not be a bargaining chip in global negotiations. We see what the United States is doing to support its industry, and we see what China is doing to support its industry. Europe has fallen behind in supporting its industry. My mandate at EURATEX will be to push for an effective and smart industrial strategy.

During the past term, the EU has issued many legislations on sustainability and circularity targeting the manufacturing industry. However, if we want this strategy to be successful, we need more focus on the consumers’ dimension. That’s why EURATEX has a very important role to play in lobbying for the legislative process to be carried out in accordance with the sector’s ability to adapt.”

The Assembly also nominated Alberto Paccanelli as Honorary President, recognising over a decade of commitment to EURATEX and the European textile industry.

“In those 13 years of engagement, I have witnessed a dramatic change to our industry, which requires a strong and united voice in Brussels. In the past year we have been asking the European institutions to consider different demands:

  • Sustainability and competitiveness have to go hand in hand, with a realistic path of implementation.
  • Imported products must comply with the same rules applied to European made products. Reciprocity in market access is essential and has to be granted; tangible and non-tangible barriers in many interesting foreign markets, such as India, Mercosur and the US, should be dismantled.
  • Companies need funding to transform themselves towards drivers of sustainability and innovation.
  • Consumers must be honestly informed of product characteristics and traceability, to avoid green washing. Public authorities are also “consumers” of textile products (think of military uniforms); they should apply green public procurement, and not just look for the cheapest product on the market.

We have made good progress but there is more work to be done. I have full confidence in Mario Jorge to continue on this path.”

EURATEX General Assembly also elected 4 other members of the Presidency Team: Michael Kamm (ZWILLING Gruppe, Germany), Barbara Cimmino (Yamamay, Italy), Grégory Marchant (UTT, France) and Ismail Kolunsag (Cross Tekstil, Turkey). During the Assembly, EURATEX also welcomed new memberships from CEMATEX and Forschungskuratorium Textil e. V., and a partnership with Reju. (France).

CEMATEX appoints Alex Zucchi as new president

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CEMATEX appoints Alex Zucchi as new president

CEMATEX, the European Committee of Textile Machinery Manufacturers, today announced the appointment of Alex Zucchi as its new president. Mr Zucchi was elected at the General Assembly held on 14 June 2024.

Mr Zucchi has been active in CEMATEX, having been involved in the ACIMIT delegation since 2015. He is the immediate past president of ACIMIT and continues to be a staunch advocate of the sustainability cause, including the promotion of the ACIMIT green label and the recycling of textile machinery. Currently, he is the managing director and partner of Ferraro, a manufacturer specializing in finishing machinery.

Following Mr Zucchi’s election, the General Assembly expressed its gratitude to the outgoing president, Ernesto Maurer, who led the association with enthusiasm and professional competence for four years. Mr Maurer will continue to be involved in CEMATEX as its vice president.

In his first comments as the new president of CEMATEX, Mr. Zucchi said: “It is a great honour to be appointed and I would like to thank the Assembly for the trust placed in me. I would also like to express my gratitude to former president Ernesto Maurer for his accomplishments during his tenure to strengthen the role of CEMATEX on the international scene.”

Ministry of Textiles approved startups in technical textiles to boost innovation: Textiles Secretary

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Ministry of Textiles approved startups in technical textiles to boost innovation: Textiles Secretary

Ministry of Textiles approved Startups in Technical Textiles to boost innovation and sustainability and to foster transformative developments that will shape the industry’s future.  This was stated by Smt. Rachna Shah, Secretary, Ministry of Textiles, while chairing the 7th meeting of the Empowered Programme Committee (EPC) of National Technical Textiles Mission (NTTM) here today.

NTTM’s Grant for Research and Entrepreneurship across Aspiring Innovators in Technical Textiles (GREAT) encourages young innovators, scientists/technologists, and startup ventures in the field of Technical Textiles to translate their ideas into commercial technologies/products and make India self-reliant. GREAT supports individual entrepreneurs or start-ups for functional prototypes or commercialization of their technologies for Technical Textiles, she said.

The Empowered Programme Committee (EPC) has approved 7 startup proposals under the GREAT scheme. GOI is providing a maximum fund support of INR 50 lakhs per startup. As of date, 8 startup proposals have been approved under NTTM, focusing on sustainability, composites, high-performance textiles, meditech, and smart textiles, driving significant advancements in these crucial areas.

Some of the start-ups which were approved by EPC and can go a long way in driving technology-oriented manufacturing in India are ‘developing and manufacturing Braided Composites for Military applications, Radmone Integrated IFF Antenna, Surgical Stimulations models made-up of composites for training doctors, Nano-fibre infused textiles for energy generation and sensing.’

Additionally, the EPC has approved a grant of approximately INR 6.4 crores to IIT Guwahati to introduce new papers/subjects in technical textiles and upgrade laboratory infrastructure in its Civil Engineering Department. The grant has been provided under NTTM’s ‘General Guidelines for Enabling of Academic Institutes in Technical Textiles- for Private & Public Institutes’.

By enhancing its laboratory infrastructure and expanding its capabilities in technical textiles, especially geotextiles, IIT Guwahati, a premier institute in North East Region, would be better equipped to address the unique geographical and environmental conditions of the region. The grant would catalyze the institute to become a key enabler of NER’s development by offering technical consultancy and necessary support.

Source – PIB India

Jeanologia receives the ‘Cristobal Balenciaga’ award from the Spanish Fashion Academy

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Jeanologia receives the ‘Cristobal Balenciaga’ award from the Spanish Fashion Academy

Spanish fashion industry professionals recognize Jeanologia’s leadership in transforming the global textile industry towards more sustainable practices.

“We develop technologies that enable designers to create beauty while taking care of the planet. This will shape the future of fashion,” explains Enrique Silla, CEO and founder of Jeanologia.

 Jeanologia has been honored with the title of ‘Best Business Project’ in the inaugural edition of the Spanish Fashion Academy Awards, aimed at recognizing and highlighting the key players in the Spanish fashion industry.

At an emotionally charged gala celebrating Spanish talent, Jeanologia emerged as a leading authority in sustainability and technology applied to fashion. Over the past three decades, this Spanish company has revolutionized the textile industry with its innovative technologies, significantly improving textile production efficiency and reducing environmental impact by drastically reducing water and energy consumption and eliminating the use of harmful chemicals.

The accolade from the Spanish Fashion Academy acknowledges Jeanologia’s global vision and leadership, as well as its ability to catalyze positive change in the global fashion industry. Chosen from over 400 contenders and endorsed by the votes of 129 distinguished founding academics, the award reflects unanimous recognition of Jeanologia’s influence in the sector.

The award ceremony, held on Thursday, June 13, at Madrid’s Teatro Fernán Gómez Centro Cultural de la Villa, attracted prominent figures from the Spanish fashion scene and marked a significant moment in Spanish fashion, paying homage to the legacy of Cristóbal Balenciaga, a pivotal figure who would have turned 129 in 2024.

Enrique Silla, CEO and founder of Jeanologia, graciously accepted the award statuette, a design by Helena Rohner inspired by Balenciaga’s iconic headdress­. He expressed his special gratitude as it pays tribute to what he described as “the giant of twentieth-century global fashion and the most influential figure in Spanish fashion.” Silla echoed Balenciaga’s ethos, highlighting fashion as an expression of beauty and art, but also of effort, innovation, and passion for detail. “The way a product is made is part of its DNA and cannot be beautiful if it is made in a contaminating manner. Jeanologia develops technologies that enable designers to create beauty while taking care of the planet. This will shape the future of fashion,“ he added.

The founder of Jeanologia also highlighted Spain’s role as a global leader in sustainable technologies for fashion and thanked the Academy for its contribution in giving visibility with this award to the team of over 200 ‘Jeanologists’ spread around the world and, by extension, to the engineers and technologists who are behind the scenes of Spanish fashion. “Fashion, planet, and science come together today thanks to the Spanish Fashion Academy,” concluded Enrique Silla.

With this award, Jeanologia celebrates its past achievements, while never losing sight of a future where fashion is synonymous with beauty, innovation, and responsibility.

Sedo Treepoint: Enhancing your textile factory’s performance

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Sedo Treepoint: Enhancing your textile factory’s performance

Your factory is running perfectly? If so, you might not find this article necessary. However, if you have any doubts, we would like to give you some hints how to improve your production.

Optimizing production in a textile factory requires a combination of process optimization, quality control, technology integration, and people management. This is a practical set of steps to improve production while maintaining high-quality standards. Through observing numerous installations and operations worldwide, we’ve gained invaluable insights into running a factory efficiently. Conversely, we’ve also learned about the countless traps and challenges that can lead to inefficiencies if not addressed effectively.

Time is undeniably one of the most valuable resources in production. Yet, it’s also finite, impossible to stop, but within your power to utilize wisely. The efficient use of time directly affects your production costs. Employing the best available technology, coupled with effective automation to minimize idle times, allows for the optimization of manufacturing processes.

We know that you have surely a lot of experience in your job, however we are also sure that there is still room to grow. Improve your efficiency to get a well-organized, clean and state of the art factory.

So let’s make the difference!

1. Assess current production processes

How is your situation today, where are the bottlenecks, inefficiencies, and areas for improvement? Document the entire production process from raw materials to finished products and determine how effectively the current automation systems are performing their intended tasks. Are they improving productivity, reducing errors, and optimizing processes as expected? Are there still manual processes used? Are there still spare parts/service available?

If not, plan your upgrades in time, before your machine unexpectedly breaks down and disrupt production. Are there any potential risks or safety concerns associated with machine operation? What about water, energy consumption?

Can your automation and MES solution be scaled to future changes/growth? Evaluate how well the automation systems integrate with other manufacturing processes and technologies within the factory. Do you still have support/upgrade possibilities for your software? Is it already linked to other production units or are links possible? Can all machines and systems be linked or just a group?

2. Invest in technology – today automation and digitization are more important than ever

Investing in technology is crucial, particularly in automation and digitization. Advanced machinery and automation technologies streamline production processes, reducing manual labor and increasing output efficiency. Introduce cutting-edge machinery and automation to enhance production efficiency. Incorporate software solutions for inventory management, production scheduling, and quality control. Additionally, integrate IoT (Internet of Things) devices for continuous real-time monitoring of equipment and processes. Software systems made for your industry, like MES, color management, energy management, automatic optimized production planning, ERP and other systems can help to enhance overall factory performance as well.

We suggest seeking out a neutral partner to guide you through this digital transformation journey. Such a partner can provide unbiased advice, independent of specialized providers focusing on singular aspects, ensuring a comprehensive approach to digitization projects.

Moreover, technology can help textile companies meet regulatory requirements and sustainability goals by enabling better tracking and management of resources and waste. Also, plan investments according to their ROI. Some systems may be indispensable today but are no longer supported. Plan the replacement of these systems, it mostly possible to do this in different stages.

3. Train and empower employees

Enhancing employee skills and fostering a culture of empowerment are essential for achieving peak performance in your textile factory.

To begin with, investing in comprehensive training programs is primary. In today’s fast-paced environment, inefficiency is no option and errors can quickly become costly. Therefore, keeping your staff well-trained is crucial to ensuring smooth operations. Regular updates and refresher courses are necessary to keep pace with rapidly evolving technologies and industry knowledge.

Moreover, it’s vital to cultivate a culture of continuous improvement and innovation within your workforce. Encouraging employees to contribute ideas for process optimization not only boosts morale but also leads to valuable insights that can drive efficiency and innovation throughout the factory. Empowering workers to make decisions instills a sense of ownership and responsibility, further fostering teamwork and productivity.

A positive team spirit not only inspires employees but also enhances productivity and streamlines workflows. In summary, by prioritizing employee training and empowerment, you can create a motivated workforce capable of driving ongoing improvement and success in your textile factory.

4. Optimize supply chain management and inventory

Building robust relationships with suppliers is important to guarantee the punctual delivery of high-quality raw materials for your textile factory. By fostering strong partnerships, you can enhance reliability and consistency in your supply chain.

Implementing lean principles is instrumental in streamlining operations and minimizing waste while simultaneously reducing lead times. Embracing lean methodologies enables your factory to operate more efficiently and respond swiftly to market demands. Furthermore, utilizing forecasting techniques empower you to anticipate fluctuations in demand and optimize inventory levels accordingly. By accurately predicting customer needs, you can avoid overstocking or understocking situations, ensuring smoother production cycles and minimizing costs. Inventory management systems will give you real-time information about your stock of raw/finished goods, chemicals, dyestuffs,

5. Focus on Quality Control

Warenschau 1 600x400 1To ensure high-quality output in your textile factory it’s essential to implement stringent quality control measures at every stage of production. This includes conducting regular inspections and audits to swiftly identify and address any quality issues that arise. Investing in quality testing equipment is crucial to verify that all products meet both industry standards and customer expectations.

However, save the quality measurements in your software, so that you can see your history. Furthermore, documenting production procedures is key to facilitating seamless adoption by both new and existing personnel. Even seemingly basic rules, such as dyeing from light to dark, should be clearly outlined to prevent any confusion or errors. Despite their apparent simplicity, adherence to such procedures can significantly impact the overall quality and consistency of the final products. Save dependencies in software formulas: Store qualities, colors, and machine preferences in the system to automate their usage, minimizing errors and ensuring seamless operations.

6. The underestimated importance of color mananagement systems

Color management and recipe systems are often underestimated in the textile finishing industry but important for several reasons:

Consistency and Accuracy

  • Color Consistency: Ensuring consistent color across different batches of textile producs is vital for brand reputation and customer satisfaction. Color management systems help maintain uniform color shades, eliminating variations that can occur due to differences in dye lots, materials, or processing conditions.
  • Recipe Accuracy: Recipe systems ensure that the exact proportions of dyes and chemicals are used in every batch, leading to consistent results. This precision is essential for meeting the specifications required by clients and for maintaining uniformity in large-scale production.

Efficiency and Cost Savings

  • Reduced Waste: Accurate color management and recipe systems minimize trial and error in dyeing processes, reducing the amount of wasted dyes and chemicals. This efficiency not only saves costs but also reduces the environmental impact.
  • Time Savings: By using standardized recipes and automated color matching, the time required for adjusting and correcting colors is significantly reduced, speeding up the production process and improving overall productivity.

Quality Control

  • Meeting Standards: These systems help in maintaining the high quality of textile products by ensuring that the colors meet specific standards and client requirements. This is particularly important for industries such as fashion and home textiles where color accuracy is critical.
  • Reproducibility: With accurate color management and recipe systems, reproducing the same color across different production batches becomes feasible, ensuring that repeat orders or large production orders have identical color quality.

Customer Satisfaction, compliance and sustainability

  • Enhanced Customer Satisfaction: Consistent and high-quality color results lead to greater customer satisfaction. Reliable color matching ensures that customers receive the exact shade they expect, which is particularly important for brands with specific color identities.
  • Regulatory Compliance: Many regions have strict regulations regarding the use of dyes and chemicals in textiles. Accurate recipe systems help in ensuring compliance with these regulations by precisely controlling the types and amounts of substances used.
  • Environmental Sustainability: Efficient color management and precise recipe systems contribute to more sustainable production processes. By reducing waste and ensuring the efficient use of dyes and chemicals, these systems help minimize the environmental footprint of the textile industry.

Advanced Technology Integration

  • Digitalization and Automation: Modern color management and recipe systems often integrate with advanced technologies like spectrophotometers, dispensing stations, solving stations, paternosters, distribution system, etc. This integration enhances the accuracy and efficiency of the color matching and dyeing processes. The transmission of digital color files eliminates the need for the costly and time-consuming sending of swatches.
  • Rules and formulas: Rules and formulas: By entering production knowledge in rules and formulas, dependencies and knowledge are stored in the software and automatically implemented in production.
  • Data Management: These systems enable better data management and traceability, allowing for detailed records of dyeing processes, recipes, and outcomes. This data is invaluable for continuous improvement and troubleshooting.

Fully integrated color management and recipe systems are fundamental to the textile finishing industry due to their role in ensuring consistent quality, reducing costs, enhancing customer satisfaction, ensuring regulatory compliance, and promoting sustainability. By integrating advanced technology, these systems streamline the production process and support the industry’s move towards more efficient and environmentally friendly practices.

7. Implement energy-efficient practices

In pursuit of sustainability and cost-efficiency, it’s imperative to identify opportunities to minimize energy consumption throughout your textile factory. This involves assessing existing equipment and processes to pinpoint areas where energy usage can be reduced through upgrades and optimization.

Investing in energy-efficient machinery and lighting systems is another effective strategy to decrease energy consumption. Upgrading to equipment with higher energy efficiency ratings and implementing energy-saving lighting solutions can yield significant long-term savings while also reducing your environmental footprint. Additionally, fostering a culture of energy conservation among employees is crucial. Encourage them to adopt simple yet impactful practices such as diligently turning off equipment when not in use, to contribute to overall energy savings across the factory. By collectively prioritizing energy efficiency, your textile factory can not only reduce operational costs but also contribute to environmental sustainability.

Today, our machine controllers collect all production and energy data. By using this information in SedoMaster and EnergyMaster, further optimization potential becomes available, that was hidden before. Relating all this information you can see e. g. the use of water and electricity for a product produced on different machine groups.

8. Embrace sustainable practices

Implementing eco-friendly manufacturing processes is essential to minimize the environmental impact of your textile factory. This involves adopting sustainable practices that reduce resource consumption and pollution. Investing in renewable energy sources, such as solar or wind power, is a proactive step towards reducing reliance on fossil fuels and mitigating greenhouse gas emissions. By harnessing clean, renewable energy, your factory can significantly decrease its carbon footprint and contribute to a greener future.

Furthermore, reducing water consumption and waste generation through recycling and reuse initiatives is crucial for sustainable operations. Implementing water-saving technologies and systems, along with establishing recycling programs for water or materials like fabric scraps and packaging materials, can help minimize environmental impact and conserve valuable resources.

9. Maintain equipment – preventive maintenance is crucial for several reasons

  • Minimizing downtime: Regular maintenance helps to identify and address potential issues before they escalate into major problems, reducing the risk of unexpected breakdowns and minimizing downtime in production.
  • Optimizing equipment performance: Scheduled maintenance ensures that equipment operates at peak performance levels, maximizing efficiency and productivity throughout the manufacturing process.
  • Extending Equipment Lifespan: Proper maintenance prolongs the lifespan of machinery and equipment, reducing the need for costly repairs or premature replacements.
  • Ensuring safety: Regular inspections and maintenance checks help identify and mitigate safety hazards, creating a safer working environment for employees and reducing the risk of accidents or injuries.
  • Cost savings: Preventive maintenance is often more cost-effective than reactive maintenance, as it helps avoid costly emergency repairs and unplanned downtime, ultimately saving money in the long run.
  • Maintaining Quality Standards: Well-maintained equipment is essential for consistently producing high-quality products that meet or exceed industry standards and customer expectations.

Overall, preventive maintenance is essential for maintaining operational efficiency, ensuring safety, and reducing costs in manufacturing operations. Develop a preventive maintenance schedule and train your staff. Use the possibility to integrate the maintenance in your software system, reminding you to follow up in time. Keep detailed records of maintenance activities and equipment performance for analysis and improvement. Stock important spare parts, so in case you need them, you have them.

10. Monitor Key Performance Indicators

Today there is already a lot of data. Check if this information gives you the insights you need and can be used to improve your performance:

  • Establish KPIs related to productivity, efficiency, quality and cost.
  • Regularly monitor and analyze KPIs to identify trends and areas for improvement.
  • Use KPI data to set targets and track progress towards performance goals.
  • Don’t stop at production data, but also think about how to utilize the information for other areas. Can it be combined with energy data, customer data, quality data and more?
  • If you have someone who really understands analyzing this data, you get new insights beyond surface level observations, data for strategic decision making, for solving problems, innovations and optimization.

11. Continuous Improvements

  • Foster a culture of continuous improvement by encouraging feedback and suggestions from employees at all levels.
  • Implement regular performance reviews and brainstorming sessions to identify and prioritize improvement opportunities.
  • Stay updated on industry trends and best practices to remain competitive and drive ongoing improvements.
  • Use new technologies like sending digital color swatches instead of physical.
  • Set up a database of rules that are important for your company.

This list doesn’t include all aspects but can guide you in reconsidering certain key areas for improvement. By implementing these tips, we are sure you can improve your textile factory in reaching new levels. Should you require guidance or support in implementing any of these measures, feel free to reach out to us. We’ll conduct a personalized audit to determine how we can best assist you in achieving your goals.

2nd NIGF 2024 by CMAI concludes with overwhelming success, signalling a promising festive season for the garment industry

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2nd NIGF 2024 by CMAI concludes with overwhelming success, signalling a promising festive season for the garment industry

The 2nd North India Garment Fair (NIGF 2024), organised by the Clothing Manufacturers Association of India (CMAI), concluded on a high note at the Yashobhoomi Convention Centre (IICC) in Dwarka, New Delhi. The fair held from June 11-13, 2024, saw an impressive turnout of more than 200 exhibitors and over 5450 trade visitors, indicating strong positive sentiments for the upcoming festive season.

NIGF is an effective platform for manufacturers from across the country to connect with the retailers, distributors and agents from Northern India, while retailers can benefit discovering new suppliers and brands from across India under one roof.

During the fair, a business networking session on the second day was very well received, with more than 65 exhibitors availed opportunity to have one-on-one meetings with 22 leading agents and distributors who were invited from across India. Exhibitors were able to present their collections to potential agents and distributors from different regions.

Reflecting on the success of the event, Rajesh Masand, President of CMAI, stated, “The overwhelming response to NIGF 2024 is a testament to the strength and potential of the Indian garment industry. The fair not only provided a platform for manufacturers and North region buyers to connect but also highlighted the industry’s readiness for the upcoming festive season. We are confident that this event will help to stabilise the business and pave the way for a remarkable growth in the current year.”

Santosh Katariya, Chairman of NIGF, added, “Apart from the buyer seller meetings, the key highlight of NIGF was the business networking session which offered an invaluable opportunity for exhibitors to connect with top agents and distributors from across India. The session significantly enhanced and widened the reach of the retail industry to get introduced to new suppliers, discover latest brands and refresh their merchandise. NIGF 2024 witnessed a significant turnout from leading retailers and distributors from Punjab, Haryana, Himachal Pradesh, Rajasthan, Gujarat, West Bengal amongst others.”

NIGF 2024 showcased exhibitors from Mumbai, New Delhi, Bangalore, Jaipur, Kolkata, Surat, Ahmedabad, Ludhiana, Noida besides other cities. Few key exhibitors included names like J.D. Enterprise (Ahmedabad) – Naughty Boy / Ellgon, Lekhus Collections, (New Delhi), Maa Garments (Mumbai) – Aisha, Manjot Trading Co (Ludhiana) – Boyce, Pocket Money Fashion (Indore) – Pocket Money, Junior Rocks, Little Ducks, Bafna Clothing Company (Bengaluru) – Cool Colors, Menzstyl Creation (New Delhi) – Club Merino, N M Fashion Designs (Mumbai) – Kora, NRB Alliance (Surat), Sparrow Classic Trends (New Delhi) – Classic / Kid Classic,

Swayam Industries (Ludhiana) – Pro Riders, Zonac Knitting Machines (Noida) -Bonjour, Aman Lifestyle (Mumbai) – Scakhi, Artview Merchants (Kolkata) – Minu, Bodycare Creations (Noida), Cheer Sagar (Jaipur), Devi Designs (Kolkata), G T Fashion (New Delhi) – Meenavati, Knit Tech India (Ludhiana) – Knit Studio, Maam Arts (Jaipur) – Aadews, Multi Brand Exports (New Delhi) – Arunvarun The Fashion Studio, Europe One (Surat) – Rewaa, Sagar Design Fab (Jaipur) and Sky Fashion (Mumbai) amongst many others.

Some of the large retailers who visited the fair included Aristocrat Garments (Ludhiana, Punjab), Paul Garments (New Delhi), Bindals Group (New Delhi & UP), Bachoomal Collection (UP), Stanmax (New Delhi), Suvidha Stores (Karnal, Haryana), Yougal Sons (Jammu & Punjab) and many others.

Exhibitor at NIGF 2024, Arun Sharma, 2nd Generation of Multi Brand Exports – Arunvarun, New Delhi said, “We have been members of CMAI for more than five years and are delighted to have participated in NIGF 2024 as it’s a great platform to meet the buyers. The footfall has been amazing and we have been able to connect with many new buyers. In such trade shows, buyers come to directly discover brands. The success here has encouraged us to participate in other CMAI shows like the upcoming NGF in Mumbai and the Brands of India Show in Dubai.”

Exhibitor at NIGF 2024, Arshdeep Singh Dua, Knit Tech India, Ludhiana, expressed “The footfalls at NIGF 2024 have been better as compared to the previous year. We are positive about the upcoming season as buyers are looking for creativity in styling.”

NIGF 2024 was inaugurated by notable retailers and featured a diverse range of menswear, womenswear, and kidswear, providing exhibitors with extensive networking opportunities to foster connections with buyers from across India and top-tier industry leaders. Key dignitaries from CMAI present at the inaugural ceremony included Rajesh Masand (President), Rohit Munjal (Vice President), Santosh Katariya (Chairman of NIGF), Rahul Mehta (Chief Mentor), and Pankaj Jain (Hon. Secretary – North), amongst other office bearers.

The success of NIGF 2024 highlights the importance of trade shows in gauging industry sentiments and expectations. As the industry looks forward to a prosperous festive season, events like NIGF serve as crucial indicators of market trends and business opportunities.

T-suprema: Live demonstration of versatility

TSA Desk
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T-suprema: Live demonstration of versatility

Looking for extremely versatile nonwovens for many applications? Then our T-SUPREMA needle-punching lines are for you.

At the Techtextil trade fair in Frankfurt, Germany in April, the Trützschler Nonwovens team demonstrated the performance of T-SUPREMA live at customer events. Customers were impressed by the flexibility of the needle-punching line.

Techtextil is the world’s leading trade fair for technical textiles and nonwovens. At this year’s event in Frankfurt, Germany, Trützschler Nonwovens presented its T-SUPREMA production concept for manufacturing different types of nonwovens on a single line – with high levels of quality, productivity and cost-efficiency. Those insights generated a huge amount of interest. And representatives from several companies got invited to see an up-and-running installation at our Technology Center in nearby Egelsbach.

The T-SUPREMA is an exciting innovation for this market because it offers unique levels of flexibility. It can produce lightweight and heavyweight nonwovens, from 30 grams per square meter (gsm) up to more than 2,000 gsm, on one production line. It also features a clean concept that minimizes downtime for cleaning or maintenance. And it is especially well-suited for producing lightweight needle-punched nonwovens, which enables cost-efficient products from this challenging application.

With our T-SUPREMA, we offer our customers great flexibility. They can react quickly to changes in demand or develop new products that are outside of what has been produced before. As part of our longstanding commitment to co-innovation, Trützschler joined together with Texnology to develop the T-SUPREMA. This Italian machinery manufacturer has deep specialization in mechanical needling. Its state-of-the-art needleloom designs play a key role in enabling the T-SUPREMA to serve such an extensive range of nonwoven applications.

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Charlotte Fontaine, Member of the Shareholders’ Committee of the Trützschler Group, welcomed the visitors to the Trützschler Nonwovens Customer and Technology Center in Egelsbach.

Excitement in Egelsbach

Visitors to the Trützschler Nonwovens Customer and Technology Center in Egelsbach got the chance to experience the super-flexible T-SUPREMA line in action. The industrial-scale setup has a working width of 4 meters. It also features three bale openers, a blending bin, a fine-opener, a card with a 3-meter width and crosslapper, two needlelooms, a felt drafter, and a winding section.

What is so special about the T-SUPREMA? Unlike other needle-punching installations, the T-SUPREMA is not optimized for one end product only: with a changeover time of about 60 minutes, customers were able to see how the same line first produced an extremely light 35 gsm nonwoven with three double layers after the crosslapper, in which a microfiber was used. Later, after the short changeover time, the line produced a 1,400 gsm nonwoven with 23 double layers after the crosslapper, using the typical coarse fibers with 3.3 and 6.7 dtex. This production process was underlined by an impressive light show.

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From lightweight to blue heavyweight web – T-SUPREMA can produce them all.

Test the T-SUPREMA today

Tests and trials with this high-performance needle-punching line have already impressed companies from across the global nonwoven industry. The production speed, ease of use and broad working window have captured hearts and minds. The overall output quality of the uniquely broad range of products has also grabbed the attention of visitors to Egelsbach, and more trials are planned: More and more companies are booking tests at our Technology Center. From lightweight to heavyweight nonwovens, the T-SUPREMA can produce them all. But convince yourself: Book your trial today!

 

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