Home Blog Page 178

Picanol to showcase the all-new Ultimax rapier weaving machine for the first time in Türkiye at ITM 2024

The ITM 2024 exhibition takes place at the TÜYAP Fair Convention & Congress Center in Istanbul from June 4 – 8, 2024. At this important event, the Ultimax will be presented for the very first time in Türkiye at the Picanol booth (Hall 8, Booth 802). Furthermore, there will also be an OmniPlus-i Connect airjet weaving machine on display and the novelties of the digital platform PicConnect will be highlighted. All of the innovations that will be shown are driven by Picanol’s four design principles: Smart Performance, Sustainability Inside, Driven by Data, and Intuitive Control. Together, these design principles enable Picanol’s customers to follow their weaving instincts and get the best possible results.

“With our strong presence at this exhibition, we once again want to make a clear statement on the importance of the Turkish market for Picanol and reconfirm our commitment to it. That said, we also hope to welcome customers and potential partners from other countries. Our team is looking forward to explaining to those visiting our booth about how our innovations will ensure we continue to grow together with the global textile industry and our customers in particular,” explains Mr. Kurt Lamkowski, Manager Worldwide Sales at Picanol.

The all-new, revolutionary Ultimax rapier weaving machine

Picanol’s all-new and revolutionary rapier weaving machine, the Ultimax, focuses on three main benefits: ultimate performance and high-quality output, readiness for the sustainability requirements of tomorrow, and the greatest ease of use thanks to a maximum level of digitalization. In addition, the classic Picanol exterior design of the machine has been radically disrupted in order to make it clear from the outside just how revolutionary the Ultimax is on the inside. The Ultimax excels in the fields of performance and quality, it has been designed with sustainability as the baseline, and the high degree of digitalization results in a previously unseen ease of use. At ITM 2024, three Ultimax machines will be on display with different shedding motions, different machine widths, and a variety of features. One machine will be weaving denim fabric, another one will be weaving voile, and there will also be an Ultimax Terry.

OmniPlus-i Connect airjet weaving machine

At ITM 2024, Picanol will be presenting an OmniPlus-i Connect airjet weaving machine with SmartShed, weaving double-face. Visitors can also experience the speed increase that Picanol recently launched on its airjet platform.

Digital innovations in PicConnect

With PicConnect, Picanol is centralizing its digital tools and services in one new fully digital platform. At a corner in the exhibition that will be dedicated to PicConnect, visitors will be able to discover all the benefits and latest features of PicConnect to leverage the full extent of the possibilities offered by Picanol weaving machines. Integrated machine manuals and tutorial videos, a central weaving styles management system, and enhanced machine stop insights are just a few of the new PicConnect features that Picanol recently released.

Details of the Picanol weaving machines that will be on display at ITM 2024:

  1. Ultimax-4-R-2020 Denim
Warp: Co Ne 10/1, Density: 19 ends/cm,  Drawing in width: 210 cm
Weft: PBT Ne 13/1, Density: 18.5 picks/cm
Highlighted features: Recycled yarn ready • EcoFill 4c • Electronic Right Gripper Opener (ERGO) • Gripper stroke measurement • Gripper tape monitoring • Guided Gripper GC • Quick Style Change (QSC)
Standard: BlueBox electronic platform • BlueTouch display • SUMO drive concept • Gripper stroke measurement • Climate monitoring • Shed calculation • PicConnect enabled
Monitor package: Access control • OptiStyle • Raw material use • AutoSens filling detector • Gripper tape monitoring
Optimization package: Power monitoring • Harness frame stroke measurement & Shed simulation • On-loom picascope

 

2. Ultimax-8-R-360 Fancy voile

Warp: Pes 68f24/800 den, Density: 30 ends/cm, Drawing in width: 336 cm
Weft: Pes 68 den + Pes 20 den + Pes 150 den + Pes 300 den + fancy Ne 1.8, Density: 18 – 28 picks/cm
Highlighted features: OptiForce take-up • QuickStep weft presenter • on-loom Picascope • Tension Display (TED) • Electronic Filling Tensioner (EFT) • SmartCut • e-Leno
Standard: BlueBox electronic platform • BlueTouch display • SUMO drive concept • Gripper stroke measurement • Climate monitoring • Shed calculation • PicConnect enabled
Monitor package: Access control • OptiStyle • Raw material use • AutoSens filling detector • Gripper tape monitoring
Optimization package: Power monitoring • Harness frame stroke measurement & Shed simulation • On-loom picascope

 

3. Ultimax Terry-8-R-260 Terry towel 

Warp: Ground: Co Ne 20/2, Pile: Co Ne 24/2, Density: 23 ends/cm, Drawing in width: 251 cm
Weft: Co Ne 14/1 + Co Ne 24/2 + Chenille Ne 4
Density: 16 – 60 picks/cm
Highlighted features: Pneumatic pile backrest • Pile monitoring • Pile formation system • BlueTouch display • Guided Gripper GCv • Needle roller • Needle roll control
Standard: BlueBox electronic platform • BlueTouch display • SUMO drive concept • Gripper stroke measurement • Climate monitoring • Shed calculation • PicConnect enabled
Monitor package: Access control • OptiStyle • Raw material use •AutoSens filling detector • Gripper tape monitoring
Optimization package: Power monitoring • Harness frame stroke measurement & Shed simulation • on-loom Picascope

 

4. OmniPlus-i Connect-4-D-220 Double face

Warp: Pes/El 75f72 den, Density: 60 ends/cm, Drawing in width: 200 cm
Weft: Pes/El 75f72 den, Density: 40 picks/cm
Highlighted features: BlueTouch display • SmartShed • Electronic Selvedge System (ELSY Plus) • BlueBox electronic platform • Blue22 EasySet pre winders • PosiJet
Standard: BlueBox electronic platform • BlueTouch display • SUMO drive concept • Climate monitoring • Shed calculation • PicConnect enabled
Monitor package: Access control • OptiStyle • Raw material use
Smart savings package: Power monitoring • AirMaster with integrated air consumption meter • Adaptive Relay Valve Drive (ARVD II Plus)
Optimization package: Pick Repair Automation (PRA II Plus) • Prewinder Switch-Off (PSO) • AutoSpeed • Harness frame stroke measurement & Shed simulation

 

5. PicConnect corner

Visit the PicConnect corner of the Picanol booth to discover everything you need to know about this platform. All of the Picanol weaving machines will be connected to PicConnect.

Rieter at ITM 2024

In the face of the spinning industry’s daunting labor and cost challenges, automation and digitization offer powerful solutions to raise the bar on mill performance. Rieter’s goal is to further strengthen the competitiveness of its customers and to help unlock growth opportunities through smart technology, recycling innovations and leading-edge expertise. To this end, Rieter presents a range of compelling solutions at ITM 2024 designed to automate, digitize and optimize operations, so that mill owners can successfully address the current market situation and expand their competitive advantage. Rieter’s digital spinning suite ESSENTIAL plays a key role in helping mills realize their full potential.

ROBOspin – enhancing profitability and optimizing labor management

Each week in spinning mills across the globe, ROBOspin pieces more than 1 000 000 yarn breaks, resulting in a reduction of about 2 000 working hours for operators. Automated piecing for ring and compact-spinning machines with the fully automatic piecing robot ROBOspin is the key for increasing profitability and streamlining labor management.

SSM DP5-T – high quality air textured filament yarns

To meet the needs of the region’s strong air textured yarn market, Rieter through its subsidiary SSM offers the DP5-T for processing partly-oriented yarns and fully-drawn yarns into unique air textured yarns. With a variety of exclusive fancy options, DP5-T unlocks limitless creative possibilities for customers in the final application.

C 81 – outstanding carding results thanks to intelligent sensors

With high production rates and excellent sliver quality, the card C 81 gives spinning mills a strong position in the market. Intelligent sensors make this possible by consistently setting the carding gap to the ideal size and monitoring in real time the trash level of the card infeed and the sliver that is produced.

Newest draw frame generation – superior sliver quality and efficiency

The newest draw frame generation of single and double head draw frames
RSB-D 55, SB-D 55 and RSB-D 27, SB-D 27 upholds the tradition of superior sliver quality and efficiency. It features reduced operating and maintenance costs. Thanks to innovative technical solutions, recycled fibers can be processed to optimum effect.

G 38 – highest production in ring spinning on the market

The latest generation of the ring spinning machine G 38 offers highest spindle speeds of up to 28 000 rpm in combination with significantly reduced machine downtime. This breakthrough is owed to a doffing-cycle time of less than 90 seconds, 12% faster cop transport with the reshaped cop transport system SERVOdisc as well as a reduced ends down rate based on balanced yarn tension peaks.

Autoconer X6 – unrivalled splicing quality, flexibility through automation

The automatic winding machine Autoconer X6 stands for efficiency, quality and flexibility. The splicers with the state-of-the-art open prism technology OZ1 and OZ2 ensure the highest levels of splice quality. With the Multilink and Multilot material flow configuration, automation becomes even more flexible and cost-effective.

Recycling toolbox – increasing recycled ring yarn quality

Rieter is introducing three tools that enable customers to achieve a high yarn quality from mechanically recycled cotton fibers that matches the standard of an average carded ring yarn made from 100% virgin cotton: pre-carding for full cleaning, combing to improve yarn quality, compacting to add the finishing touch.

Key technology components to make the difference

Key technology components from Accotex, Bräcker, Graf, Novibra, Suessen and Temco are what make the difference in the economic efficiency of spinning mills. The right components guarantee maximum machine performance, productivity and minimal maintenance – and thus an excellent return on investment.

Türkiye – unlocking growth for a leading market

Since 1974 the sales agency Erbel A.S. and service engineers and technicians from Rieter have been working together in a common mission to strengthen the competitiveness of Turkish customers. This year Haluk Erbel and Rieter are celebrating 50 years of this unique collaboration that forms the basis of the lasting success in Türkiye.

In a move to further improve its customer support, Rieter After Sales opened its first spare parts warehouse in Istanbul, Türkiye, in April 2024. The new building enables door-to-door deliveries for locally stocked spares within only 48 hours.

Rieter is pleased to present its latest innovations at ITM 2024 in Istanbul, hall 7, booth 702. As a major player in the region’s vibrant textile market, Rieter is committed to shaping its dynamic landscape with cutting-edge solutions.

Chinese business delegation meets BGMEA leadership to discuss trade and investment opportunities

A high-level delegation comprising representatives of leading Chinese apparel and textile enterprises paid a visit to the Bangladesh Garment Manufacturers and Exporters Association (BGMEA) on May 13.

The Chinese delegation was led by Xie Qing, Executive Vice President of the China National Garment Association (CNGA), while the BGMEA side was headed by President S. M. Mannan (Kochi) with BGMEA Senior Vice President Vice Khandoker Rafiqul Islam, Vice President Arshad Jamal (Dipu), Vice President (Finance) Md. Nasir Uddin, Vice President Abdullah Hil Rakib, Directors Md. Imranur Rahman, and Md. Nurul Islam present in the meeting.

The meeting, held at the BGMEA Complex in Dhaka, aimed at exploring possible avenues of enhancing bilateral trade and investment between Bangladesh and China.

In the meeting, both sides exchanged insights, discussed industry trends, and explored potential areas of collaboration that would bring mutual benefits.

They also discussed potential joint ventures, investment opportunities, and strategic partnerships aimed at enhancing competitiveness and facilitating sustainable growth in the apparel and textile sector.

The delegation expressed keen interest in fostering partnerships with Bangladeshi counterparts to capitalize on mutual strengths and drive innovation and sustainability in the apparel industry.

During the meeting, the BGMEA leaders shared insights into Bangladesh’s garment industry landscape, highlighting the country’s robust infrastructure, skilled workforce, and conducive business environment.

They highlighted Bangladesh’s commitment to sustainable practices and ethical manufacturing, aligning with global standards and consumer expectations.

The BGMEA leaders pointed to the growing demand for man-made fiber-based fabrics in Bangladesh’s garment industry, calling upon Chinese investors to consider investing in emerging sectors such as textile machinery, man-made fiber and technical textiles, and recycling industry.

They emphasized the importance of exchanging best practices and technical know-how to support the development of Bangladeshi garment factories.

Stäubli at ITM 2024 in Istanbul

Stäubli, a leading pioneer in weaving technology, will present a series of cutting-edge innovations at ITM 2024, consolidating its commitment to shaping the future of textiles and the weaving industry.

Visit us at Booth 803 in Hall 8 from June 4 to 8 and discover the new Stäubli SAFIR PRO S67 drawing-in machine.

The first SAFIR PRO S67 machine is headed to Türkiye. This automatic drawing-in system has been sold to LUTUF MENSUCAT A.Ş, founded in 1987 in Kahramanmaraş. The company will use it to improve their weaving process:

“Currently with our 248 weaving machines, our daily production output averages 50,000 m. In order to meet the various market demands, we always invest the first-tier, high-performance, high-speed machinery. Our investment in the Stäubli SAFIR PRO S67 will pave the way for a smoother and more efficient weaving process, leading to high-quality fabric production and quick adaptation to market needs.”

As a world premiere at the ITM, discover the SAFIR PRO S67 drawing-in machine, perfectly adapted to the needs of the Turkish market. It features innovative AWC 2.0 (see below) Layer and Offset Management that supports efficiency in automatic drawing-in of double warp beam applications for staple fibers and especially fancy denim applications.

Stäubli’s weaving solutions on display

Visitors to the booth will see a wide range of machines and systems for efficient weaving preparation, frame and Jacquard weaving, and carpet weaving. We will be glad to explain the many advantages that Stäubli solutions can provide for your textile mill, such as:

  • Smooth weaving start-up thanks to the TIEPRO warp tying machine offering easy use and ensuring perfectly tied warps.
  • Style changes – Automation – Active Warp Control 2.0 Yarn detection faster than the eye can see. Discover state-of-the-art AWC 2.0 technology, interpreting measured data through image processing and data analytics, using advanced algorithms and software and high-performance processors. AWC 2.0 gives mills expanded capabilities to produce innovative, outstanding, and unique designs.
  • dobby s3280
    dobby – S3280

    Quality output at the highest weaving speeds with the S3280 rotary dobby for ultra-high-speed operation with minimal vibration. This dobby, combined with the new e32g transmission, is a must-have for frame-weaving mills that demand maximum productivity. The machine features a fully integrated cooling system, optimized and regulated thermal control, enhanced temperature, a new lubrication system, and the capacity to handle heavier loads.

  • jacquard machine sx pro tim
    SX PRO Jacquard machine

    Reduced energy consumption. Our demo SX PRO Jacquard machine features the innovative MX PRO module, controlled by NOEMI electronics architecture and the TC8 controller. This energy-efficient Jacquard installation promises weavers outstanding reliability and ease of use.

  • Latest binding techniques – See our most recent carpet weaving innovations, created to satisfy Turkish market requirements. Designed to meet the market demands for rapid design changes and sophisticated weave structures, the ALPHA 580 UNIVERSAL carpet weaving machine weaves a variety of carpet qualities at up to 5.3 m weaving width. With convenient yarn handling, high operational reliability, and long service life, this machine is an exceptional production solution.
    Visit our booth and see the selection of samples on display.

This and much more awaits you at the Stäubli booth at this years’ ITM in Istanbul. Our team looks forward to meeting you and discussing your needs.

ITCPE 2024 concurrent event: digital innovation conference on textile printing

ITCPE will take place as planned on 20-22, May 2024! Here is one of the concurrent event in this exhibition- Digital Innovation Conference on Textile Printing. The conference is dedicated to fostering academic exchange and cooperation in the textile printing and apparel industry. Also, there are other concurrent events such as the 2024 Yiku International Denim Industry Chain Matchmaking Symposium.

The conference programme is as under:

May 20, 2024, 12:30: Registration and Signing
May 20, 13:00—16:00: Thematic Lectures and Discussion Session

AI-Assisted Digital Textiles Printing Pattern Generation Technology

2
Cao Xiaowen China Textile Information Center, CTIC.

On the Advantages of Digital Laser-Engraving High-Precision Printing Screen

3 1
Jing Zhouwu GIS TECH INC.

Digital Automatic Color Matching Process for Coating Printing Color Paste

4 1
Zhou Weijun, Zhuhai Chungkao New Material Technology Co.,Ltd

Hardcore Technology Leads the Sustainable Development of the Fashion Industry

5
Zhong Yulu Strategic Account Director (Kornit Digital).

Digital Inkjet Dye Printing on Polyester Fabric Without Sizing and Steaming

6 1
Liang Shuqi Hangzhou Jinghua Textile Technology Co.Ltd.

Selection of Hot Melt Adhesive Powder Types in Digital Inkjet Heat Transfer Printing Process

7 1
Wen Lei ZHEJIANG AOYU NEW MATERIAL TECHNOLOGY CO., LTD.

Market Value of Digital Inkjet Coating Printing on Finished Garments

8
Liyan Guangzhou Sane Technology Development Co., Ltd.

Scan the QR Code to pre-register for admission badge:

9

Shahi Exports announces joint venture with Taiwan’s Little King Global for synthetic performance fabrics production

Shahi Exports, India’s largest apparel manufacturer and exporter, announced a joint venture with Little King Global, one of Taiwan’s premier synthetic sportswear fabric manufacturers. The joint venture is a part of the company’s expansion roadmap. This collaboration marks the birth of a state-of-the-art processing unit for synthetic performance fabrics strategically located in Shimoga, Karnataka. The venture will also boost employment in Shimoga, making Shahi one of the largest employers in the manufacturing sector in this region.

The production line is set to be fully operational by the end of this year, boasting an impressive initial production capacity of 500 tons per month. This capacity is slated to double in the future, reaching an ambitious 1000 tons per month.

Mr. Ramalingam T, CEO, Knits Division at Shahi Exports, said, “This is an important step for us to expand our footprint and focus on enhancing our product portfolio. Our partnership with Little King Global is not just a venture but a commitment to our customers, assuring them access to the very best in class when it comes to synthetic fabrics. Our goal is continual improvement and relentless focus on product development as we continue growing and increasing the scale of operations. We also aim to contribute toward boosting employment generation across the country.”

With technology and expertise directly from Little King Global, a company revered for over four decades of experience and accredited by major sportswear brands, the Shimoga facility is poised to set a new benchmark in fabric manufacturing. Little King Global’s innovative prowess is renowned, with its flagship innovation center in Taiwan emphasizing relentless advancement, from fibers and yarns to varied knitting and processing techniques.

Mr. Bruce Liao, Vice President, Little King Global, said, “Our mission is to be a world-class partner in supplying sustainable, functional fabrics for brand customers. Shahi is well known for its ESG framework, worker well-being initiatives, and innovation in the textile and apparel industry. With the global supply chain shift and the rise of India’s manufacturing trend, we should leverage the best resources from advanced technologies, economical production, and talent for our Shimoga plant. Once the plant is operational, we will offer recycled, responsive, and resilient services for our valued customers.”

IDF VORTEX SPINNING – Meeting True Experts

With the recent launch of our new IDF 3, Eva Trenz, Product Manager Spinning Preparation, spoke with our Senior Expert in R&D Technology, José Guadalupe Flores Molina, about the short preparation process IDF VORTEX SPINNING and its advantages.

Q: José, what does IDF VORTEX SPINNING mean?

A: Thanks to the IDF, it’s possible to cut down the number of draw frames used in airjet spinning. For rotor spinning, it is already standard practice to only have cards with IDF directly before the spinning machines. For airjet spinning, however, it is normal to have one card and three draw frames. By using the IDF and a 12-fold creel finisher, customers are able to shorten the preparation process – so they now only need one card with IDF and one finisher before spinning. That means they save space and energy because they need two fewer draw frames.

Q: Sounds great, but is it really that simple?

A: Yes and no… We started our research project in this area during 2015, conducting a huge number of trials at our R&D center in Germany and on-site at Trützschler customers around the globe. We collected a lot of knowledge, insights and experience. As a result, we knew that the short preparation process for airjet would work reliably when we introduced it at ITMA Asia in 2018 and ITMA 2019. We’ve seen a continuous flow of orders for our new spinning projects since then. And in India, demand has boomed.

Q: How would you respond to concerns regarding the shorter process?

A: The outcome depends on the specific situation. Together with the customer, each application is technologically evaluated in advance. We get the best results with synthetics and yarn counts up to Ne 40 so far, and we have not seen any difference in the quality of the final fabric.

I’ll always remember one customer who switched their production line to the short process using cards with IDF and 12-fold creel finishers. After one year, they found that customers hadn’t noticed the change – so they placed a new order for a mill with IDF VORTEX SPINNING.

Q: What will the future bring for short spinning processes with IDF?

A: We’re always looking for new possibilities to expand the field of application. Our innovators are running tests to achieve finer yarn counts, while also working with different raw materials like Lyocell and blends. That’s what makes this project so much fun for me as an R&D technologist. There are still so many potential applications for airjet spinning where the short preparation process can be used to its full potential. And I believe it will become even more fun with the new IDF 3.

We look forward to seeing the results in the future – and we are proud that IDF VORTEX SPINNING customers can now benefit from the impressive features of our new IDF 3!

What our partner Murata says:

“We enjoy working with Trützschler and applying their technology in VORTEX plants. We’re already operating more than 200 spinning machines with IDF+1 pass. From the first stage of the trial, it was interesting to see that the yarn cut level in IDF+1 pass is less than in the conventional three passage process. This improves spinning machine efficiency a lot. The yarn data shows some small differences between one pass and three passes, but it is difficult to see the difference in knitted fabric. Our target is now to focus on intimate blends. We believe the T-Blend system, IDF and one finisher from Trützschler are a great fit for our sustainable and smart VORTEX factory!”, says Mr. Masazumi Shigeyama, VORTEX Product Manager.

 

Kraig Biocraft Laboratories announces intention to diversify and expand its production base

Kraig Biocraft Laboratories, announces today that it is pursuing a possible business expansion into Cambodia to support the rapid growth and diversification of its recombinant spider silk production.

The Company’s founder and CEO, Kim Thompson, together with a joint team from Kraig Labs and Prodigy Textiles, recently surveyed potential production locations in Cambodia. During the survey the team identified areas of the country which would be suitable for production. An added draw to Cambodia is its proximity to existing Kraig Labs operations, its business-friendly environment, and specific opportunities identified by the team.

With the overwhelming success of the Company’s spring production trials and the rapid expansion of production planned for this year, management is working to add additional potential capacity and diversify its production base.

“Cambodia would be a strong complement to our expanding production operations,” said Thompson. “Diversification and expansion of our operations has been a core element of our business model. With the success of the spring production trials, we are now in a position to activate this next expansion stage.”

Production at the Company’s existing facilities is expected to continue to increase exponentially over the next two quarters, with the target of one metric ton before year’s end. Thompson and Dr. Nirmal Kumar will continue to closely monitor each stage of expansion to ensure the Company continues to build on the successes of the spring trials.

INDA and AFS announce partnership for the FiltXPO 2025 conference program

INDA, the Association of the Nonwoven Fabrics Industry, and AFS, the American Filtration & Separations Society, are pleased to announce they are entering into a strategic partnership to create the FiltXPO™ 2025 Conference Program. FiltXPO, the International Filtration Conference & Exhibition, will co-locate with IDEA®25 from April 29 to May 1, 2025, in the Miami Beach Convention Center, Miami Beach, Florida.

The theme for FiltXPO 2025 is “The Future of Filtration: Advancing Technology, Performance & Sustainability.” The two-day FiltXPO conference program will feature technical insights into filtration innovations and technologies from industry professionals worldwide. INDA and AFS will issue a call for abstracts in the next few weeks.

“The INDA and AFS partnership is an exciting combination. AFS’ expertise in the filtration market sector is key to producing a world-class FiltXPO conference program. We appreciate their technical insights and ability to bring together a diverse slate of speakers discussing filtration research and science. We look forward to working with AFS,” said Tony Fragnito, INDA President and CEO.

“We feel this is a great opportunity to provide premium content and expand AFS’ reach. AFS’ ability to plan a first-rate conference, combined with INDA’s ability to organize a well-respected show like FiltXPO, will create an exceptional experience for filtration professionals. We are pleased to partner with INDA and will release more information about the program in the coming months,” said Connie Rhea, Executive Director, AFS.

ZUIKO Corporation: announcing conclusion of delta s.r.l. acquisition

ZUIKO Corporation is excited to announce the successful conclusion of the agreement to acquire Delta S.r.l.The final agreement to acquire 90% of Delta’s quota was formally passed at the Board of Directors meeting held on the 8th of May, 2024. After the quota transfer and subsequent capital contribution, ZUIKO plans to integrate with Delta to quickly provide added value to current customers and strategically pursue new ones.

Established in Italy in 2022, Delta S.r.l is a disposable sanitary products machinery manufacturer with sales to various countries including the United States, and countries in Europe, South America, and Africa.